Tension Transducer

Tension Transducer
Details:
Precision in pallet wrapping is impossible without accurate feedback, which is why our Tension Transducer is a critical component in our control systems. This sensor is designed to detect the real-time tension of the film as it is being unwound and applied to the load. By feeding this data back to the controller, the system can perform instant adjustments to the motor speed, achieving "constant tension" wrapping. This prevents film breakage on sharp corners and ensures a tight, secure wrap every time.
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Description
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Tension Transducer

 

Precision in pallet wrapping is impossible without accurate feedback, which is why our Tension Transducer is a critical component in our control systems. This sensor is designed to detect the real-time tension of the film as it is being unwound and applied to the load. By feeding this data back to the controller, the system can perform instant adjustments to the motor speed, achieving "constant tension" wrapping. This prevents film breakage on sharp corners and ensures a tight, secure wrap every time. Having focused on this niche for 10 years, we have perfected the durability and sensitivity of our sensors to meet the highest industrial standards.

 

The mechanical structure of our Tension Transducer is engineered for long-term reliability in high-cycle environments. It features a robust design that resists the dust and vibrations common in industrial settings. When paired with our 3-in-1 inverters, it creates a seamless tension control loop that is vastly superior to traditional mechanical tensioners. We provide full technical drawings and installation support to ensure the sensor is perfectly aligned for your film carriage. This product is a testament to our philosophy of providing integrated solutions that simultaneously enhance equipment performance and reduce film waste.

 

Specifications

Sensor Type

Industrial Tension Feedback Transducer

Output Signal

Analog/Digital compatible with our drive systems

Construction

High-durability alloy housing with precision rollers

Accuracy

High-sensitivity detection for thin-gauge stretch films

Integration

Direct plug-and-play with our RW-series controllers

Maintenance

Minimal moving parts, designed for high-cycle industrial use

 

Application Area

Used in the pre-stretch carriage of rotary table wrappers, robot wrappers, and any equipment requiring precise web tension control.

 

Customization & Strength

We can adapt the mounting bracket and roller width to suit your specific machine design. As an ISO 9001 certified company, we ensure that every sensor is calibrated for accuracy before shipment.

 

Packaging & Shipping

Individually boxed with shock-absorbing material. We support EXW and FOB terms and provide a 3-year warranty, just like our electronic controllers.

 

FAQ

Q: How do I calibrate the sensor?

A: Calibration is handled through the HMI interface of our controllers. We provide a step-by-step video guide for this process.

Q: Is it compatible with third-party inverters?

A: While optimized for our systems, it can be used with any inverter that accepts a standard tension feedback signal.

 

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